Texas chemical plant poised to explode amid Harvey flood

2017-08-31 10:45
People walk to a Harris County Sheriff air boat while escaping a flooded neighbourhood during the aftermath of Hurricane Harvey. (Brendan Smialowski , AFP)

People walk to a Harris County Sheriff air boat while escaping a flooded neighbourhood during the aftermath of Hurricane Harvey. (Brendan Smialowski , AFP)

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Dallas - A flooded chemical plant in a small town outside of Houston was poised to explode, a spokesperson for the French company said late on Wednesday, though the timing and the extent of the danger weren't immediately clear.

The Arkema plant in Crosby, Texas, about 40.23km northeast of Houston, lost power and its backup generators amid Harvey's days-long deluge, leaving it without refrigeration for chemicals that become volatile as the temperature rises.

"The fire will happen. It will resemble a gasoline fire. It will be explosive and intense in nature," said spokesperson Janet Smith.

There was "no way to prevent" the explosion, chief executive Rich Rowe said earlier on Wednesday.

READ: Harvey storm death toll reaches 33

Arkema manufactures organic peroxides, a family of compounds used for making everything from pharmaceuticals to construction materials.

"As the temperature rises, the natural state of these materials will decompose. A white smoke will result, and that will catch fire," Smith said. "So the fire is imminent. The question is when."

Risk management plan

The company shut down the Crosby site before Harvey made landfall last week, but a crew of 11 had stayed behind. That group was removed and residents within 2.4km were told to evacuate on Tuesday after the plant lost power.

Harris County Fire Marshal spokesperson Rachel Moreno said the 2.4km radius was developed in consultation with the US Department of Homeland Security and other subject-matter experts.

"It's a concerning situation, yes," Moreno said. "But the facility is surrounded by water right now so we don't anticipate the fire going anywhere."

The plant falls along a stretch near Houston that features one of the largest concentrations of refineries, pipelines and chemical plants in the country.

Arkema's plant is required to develop and submit a risk management plan to the US Environmental Protection Agency because it has large amounts of sulphur dioxide, a toxic chemical, and methylpropene, a flammable gas.

The plans are supposed to detail the effects of a potential release, evaluate worst-case scenarios and explain a company's response.

In its most recently available submission from 2014, Arkema said potentially 1.1 million residents could be impacted over a distance of 37km in a worse case, according to information compiled by a non-profit group and posted on a website hosted by the Houston Chronicle.

Worst-case scenario

But, Arkema added, it was using "multiple layers of preventative and mitigation measures" at the plant, including steps to reduce the amount of substances released, and that made the worst case "very unlikely".

Daryl Roberts, the company's vice president of manufacturing, technology and regulatory services in the Americas, did not dispute that worst-case scenario, but said that assumed all the controls in place failed and strong winds blew directly toward Houston, the nation's fourth-largest city.

"We have not modelled this exact scenario but we are very comfortable with this 1.5-mile radius," Roberts said. He added that it mostly resembled less serious scenarios that would affect a 800m radius and a few dozen people.

Roberts said the vessels containing the organic peroxide are equipped with controls to slow the release of chemicals. Because of the water, he said, the chemicals will quickly vaporise, reducing the size and scope of the fire.

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